Specifically designed to enable you to organize an intelligent tdp, discus quickly captures all the requirements. Prime contractors in the aviation, space and defense industries flowdown the requirements of the as9102 first article inspection procedure to suppliers that have design authority for critical components and assemblies. How to set up a first article inspection procedure bizfluent. As9102 first article inspection procedure jnf specialties. Inspection and quality control in production management. Provide instructions to suppliers and lord personnel for the documentation and submittal of first article inspection reports when required by the purchase order or inspection procedure requirements. The purpose of the first article inspection is to provide objective evidence that all engineering design and specification requirements are properly understood, accounted for, verified, and documented. Fai first article inspection jesse garant metrology center.
A first article inspection fai is an involved inspection that fully documents and certifies that every single possible attribute of a product is correct, from the parts simple physical dimensions and the. The as9102 first article inspection procedure fai is compliant with sae standard rev b dated 10162014. First article inspection 9102b updated faqs page 3 revision date. Supplier first article inspection document number version. Inspection is an important tool to achieve quality concept.
First article inspection only happens for a new material or when the material revision changes and the standard or normal inspection is your business as usual day to day inspection. A first article inspection fai is an evaluation method conducted by both the supplier and. As9102 aerospace first article inspection requirement invoked by as9100 7. Supplier first article inspection assessment checklist rev a page 1 of 3 task guide supplier first article inspection assessment checklist revised 30 november 2016 the intent of this guide is to give assessor examples of objective evidence needed to satisfy supplier first article inspection assessment. First article inspection fai shall conform to the requirements of aerospace. A first article inspection report is the document that certifies that each sample was produced and inspected according to the customers specifications. First article inspection process the first article. As9102 first article inspection report fair guidelines. Instructions first article inspection fai report for form mdc 1016 1. Ballooning and first article inspection reports autodesk. This first article inspection form template makes documenting and tracking first article inspections quick and easy. Inspection do not use to prevent unauthorized use until receiving inspection acceptance occurs. The first article inspection is commissioned via special. Supplier first article inspection document number wi0036 version 1.
Cmm first article of inspection applied technical services. First and last inspection why do we need last inspection. Breakthrough improvement for your inspection process by louis johnson, minitab technical training specialist and roy geiger, hitchiner manufacturing, milford, nh introduction at final inspection, each. I have a machine shop manager that wants to check his process by a first piece inspection he called it a first article. Establish a process to extract the applicable dpd design characteristics. With our first article inspection services, we analyze your sample parts before they are sent off to manufacturing, checking for the most minute defects in production. This quality program kit is useful for businesses that dont want any more documents than absolutely necessary to achieve compliance with the latest nadcap quality system plan. The receiving inspector will then inspect the material at point of delivery.
The first article inspection fai procedure includes a first article inspection data sheet and a first article inspection report form as a guide. First article inspection fai of manufactured parts creaform. Extract the dpd design characteristics required for product realization. Processes such as metal finishing, heat treatment, stress relief, shot peening, hot forming, bearing staking, hole coining, chemmilling etc. The organizations system shall provide a process for the inspection, verification, and documentation of a. A first article inspection fai is an involved inspection that fully documents and certifies that every single possible attribute of a product is correct, from the parts simple physical dimensions and the composition of the material used, all the way down to more esoteric features such as cleaning and coating certifications. Lets say you have a generic product development, first article inspection or supplier development process. The document is intended to guide how this is achieved. Example of a typical first piece inspection procedure. R aerospace first article inspection requirement rationale this standard was revised to emphasize the value of the first article inspection fai process to an organization, separate and enhance the planning and evaluation activities, and define digital product definition dpd and its relationship to the fai process.
Part name nomenclature of the article listed in block 2. The seller shall perform a first article inspection on pearson electronics controlled drawings and specifications unless otherwise specified by the purchase order or sow. Supplier first article inspection instructions and forms document name. Configurable inspection types recognize when a first article has resulted in the inspector being presented with additional instructions at receiving or in manufacturing. The purpose of this procedure is to define the requirements and relevant responsibilities concerning the process of first article inspection fai for. Yes na fixed process documentation attached reference honeywell e. First article inspection sample size six sigma isixsigma forums old forums general first article inspection sample size this topic has 1 reply, 2 voices, and was last updated 18. This procedure is not applicable to standard catalog hardware or deliverable software. First article inspection in manufacturing calls for the acquisition of dimensions on parts of various shapes and complexity, potentially performed in any kind of environment. Depending on the type of product or process, suppliers may be required to sign a. In order to know that the setup has not changed during the process of production. Asensjac9102 revision a aerospace first article inspection. Does anyone have an example of a typical first piece inspection procedure that you would be willing to share.
Quality first article inspection page 1 of 2 iss 1 rev 0 june 11 first article inspection fai 1. Supplier first article inspection assessment checklist rev a page 1 of 3 task guide supplier first article inspection assessment checklist revised 30 november 2016 the intent of this guide is to give. A first article must be completed on the product by the supplier or cubic assembler at the level the product is to be delivered to cubic by the supplier or as required on the work order. First article inspection, first article inspection. Xseries, power zservers, storage the elements listed below must be checked as part of the fai for all ibm part numbers pn.
I have been asked to write a procedure for validating machine setups not first. Isr systems first article inspection per as9102 training updated 462011 first article inspection requirements as9102 rev a aerospace first article inspection requirement invoked by as9100. This inspection is conducted at the stage of 15 30% merchandise production has been completed. Part number part number when delivered to engineering drawing requirements. First article documentation includes the documented inspection of subcomponents within an assembly. Fai report characteristic accountability inspection test results 5. How to create a first article inspection report in 5 steps. Cmm first article of inspection, 100% dimensional layouts, ppap reports and process capability studies are performed on a routine basis with precision measuring instruments in a timely and. How would you consistently follow it and keep appropriate records each time someone performed it from start to finish.
Establish requirements for performing and documenting first article inspection. All, im in the process of creating my first article inspection report and i cant seem to figure out one part. Task guide supplier first article inspection assessment checklist. Inspection in production and operations management. I acknowledge that i have read and adhered to microscans first article procedure and the above mention part is fully compliant to the drawing and the appropriate process documentation is attached. Nautel supplier quality assurance requirements qap06. First article inspection procedure template has a variety pictures that partnered to find out the most recent pictures of first article inspection procedure template here, and plus you can get the pictures. First article inspection can be defined as the complete analysis of the first item created in production to confirm correct setup and process configuration. August 14, 2012 aqf operations team spanish french dutch german polish portuguese brazil russian a third party inspection company can perform many different types of inspections, both before, during and after production, and even during the loading of shipping containers. First article inspection guidebook issue date page sqag001 2 22 feb 2018 9 of 31 uncontrolled if downloaded or printed 8. If you require more accurate inspection, we can ship the first article board to you so that you can carry out inspection in your own workshop. Before the manufacturing process begins, industry requirements suggest a detailed verification and comparison of product design vs. A good first article inspection fai will help to early detect and prevent of potential problems on. Fai process with interpretations or unique circumstances that apply to the organization.
Provide instructions to suppliers and lord personnel for the documentation and submittal of first article inspection reports when required by the purchase order or inspection procedure. Aug 30, 2012 requirements first article inspection reports are to be recorded in english or in a language specified by the customer. This document and the procedures described therein are binding. First article inspection quickly create your ballooned drawings and fai forms with discus. Hi gs, what do you mean by first article inspection during manufacturing you create first production order for a material sfgfg and completes the production order make the grstock goes in to. The first article inspection fai procedure provides instruction on conducting first article inspections and the method of documenting a first article inspection. First article test how is first article test abbreviated. Asqr01 form 2, supplier process change notification. First article inspection supplier printed copies are for reference only. We believe that quality and consistency is the most important part of purchasing your labels and nameplates. Aug 14, 2012 quality management do you need a first article inspection. First article inspections form a critical part of quality management, but they dont form the only part. Breakthrough improvement for your inspection process by. Every single dimension and specification of this first article is checked against the drawings to ensure that the part has been manufactured exactly as required.
Despite the name, the inspected article may not necessarily be the first produced, but an item or random sample of parts from the first lot. Supplier first article inspection instructions and forms revision. As9201 form 2 fill online, printable, fillable, blank pdffiller. The supplier shall perform a first article inspection for this part number if any of the following. First article inspection is a process whereby a manufacturer and a supplier working together verify the ability of the supplier to produce a part and meet the production needs of the purchasing. Check out inspection forms to easily collect field service data for inspections and audit in the workplace. Most companies have a specific quality process flow for the entire manufacturing process which include pre.
Ibm pcb first article inspection fai template ibm integrated supply chain. Get as9102 first article inspection procedure pdf file for free from our online library. Procedures for manufacturing process inspection september 30, 2005 first issued june 30, 2011 amended airworthiness division, aviation safety and security department japan civil aviation bureau. This international standard for first article inspection fai is developed by international aerospace quality group iaqg. The following procedure applies to all first article inspections unless alternate requirements are specifically invoked by the lord or customer purchase. First article inspection example ballooning an engineering drawing while conducting the fai a common technique called ballooning is used to identify each. First article inspection service on all pcb assembly orders. First article inspection requirements if required by the arconic. Due to its impressive portability, the handyscan 3d can perform the acquisition directly in the metrology lab but also on the customers site, on a production floor or.
Merrimack supplier first article inspection instructions. First article inspection in manufacturing calls for the acquisition of dimensions on parts of various shapes and complexity, potentially performed in any kind. Nov 11, 2001 first article inspection sample size six sigma isixsigma forums old forums general first article inspection sample size this topic has 1 reply, 2 voices, and was last updated 18 years, 5 months ago by denton. Is there a description of first article inspections, first piece inspections, inprocess inspections, etc. First article inspection kit according to sae as9102.
This is usually done at one time but can sometimes. Apr 27, 2016 i have a machine shop manager that wants to check his process by a first piece inspection he called it a first article. Supplier guideline for the first article inspection of rheinmetall man. It is necessary to assure confidence to manufacturer and aims satisfaction to. Part number part number when delivered to engineering drawing.
To ensure that the first article the very first item to be completed meets these specifications, it is subjected to an extremely thorough and rigorous inspection. Save this book to read as9102 first article inspection procedure pdf ebook at our online library. The iaqg chartered a multimember writing team with representatives from several member companies to write this standard. Product accountability raw material, special process, functional testing. Aerospace first article inspection requirement sae. The company shall perform first article inspection fai on items that represent the production process. Hello every one, i have a new requirement fron my customer, it is necessary to generate the as9102 first article inspection reports, then my question is. This document supersedes and replaces all prior supplier control manual scm flow. Before insulation and drywall can be installed in the house, the framing, rough electrical, plumbing and hvac must be inspected. The first inspection, in order to stop the machine if the setup is not o. No matter which method for approval, it is a good idea that you come up with first article inspection requirement during quotation to save time and increase efficiency. Task guide supplier first article inspection assessment. First article inspection fai of manufactured parts. The suppliers quality system shall be documented and shall be in a.
As9102 first article inspection procedure provides precise conformance to as9102 aerospace standard ms word and ms excel forms included no need to additionally purchase as9102. I believe that the cluso system does a great job of documenting the placement machine output, is easy to program and use and is very applicable to a variety of production situations such as npi, lowvolume, highvalue circuit inspection, first article inspection and archival documentation of the product. To ensure this quality and consistency throughout all of your parts, we offer our customers the option to have a first article inspection sent out prior to their full production run. Asensjac9102 revision a aerospace first article inspection requirement 8. First article inspection is typically called for in a purchase order contract between the producer and buyer of a manufactured article.
First article inspection numbers practical machinist. The purpose of this standard is to provide a consistent documentation requirement for aerospace components first article inspection. Jotform simple drag and drop form builder makes it quick and easy to build any kind of inspection. Requirements first article inspection reports are to be recorded in english or in a language specified by the customer. Sae as9102 aerospace first article inspection requirements. The purpose of this standard is to provide a consistent documentation requirement. Parker hannifin corporation supplier quality requirements manual phsqrm 22. Change letter or edition and issue of the part number, as applicable.